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GRINDING AND REPAIR OF ROLLS WITHOUT DISMANTLING THEM AND DISASSEMBLING EQUIPMENT

30 YEARS EXPERIENCE OF HIGH QUALITY

UNIQUE MACHINING TECHNOLOGY

roll grinding
roll grinding

Preliminary price list for WELL-ROLL LLC services 

I. High-tolerance grinding of contact surfaces of rolls and cylinders, calenders, paper-making machines, mills, rollers and other roll equipment to be carried out at operational facilities, without roll disassembling.

#

Roll diameter range, mm

Price for grinding of 1 m2 of roll working surface (depending on diameter and the length of roll working surface, L) K thousand rubles.

L

Up to 1500 mm

L

1501–2000 mm

L

2001–2500 mm

L

2501 and more mm

1

250 – 400

27

26

25

24

2

401 – 600

26

25

24

23

3

601 – 800

25

24

23

22

4

801 – 1000

24

23

22

21

5

1001 and more

23

22

20

 18

* Price for calibrating rolls exceeding 2.5 meters in length is negotiated separately.
** Price is based on calender roll rate not less than 60m/min.
*** As a rule, final price includes travel expenses. Hotel accommodation is ensured and paid for by a customer.

 

1.    Prices above are applied to cylindrical rolls made of chilled cast-iron, with surface damage depth up to 0.2 5mm.

Price for grinding of rolls made of high-alloyed steel is increased by 15%, with surface damage depth up to 0.10 mm.

2.    For grinding of cambered rolls, a complexity factor of KC = 1.3 is applied, i.e., price is 1.3 times increased.

3.    For regrinding of cylindrical rolls in cambered ones as well as for cambering changes by more than 0.03 mm, a complexity factor of KC = 1.5 is applied.

4.    Final assessment of roll conditions is made (clarified) by Parties after completion of preliminary grinding operations, 2-4 hours after grinding was initiated.

5.    Post-grinding surface roughness Ra shall be 0.4 �m

6.    As per demand of a customer, rolls may be polished with Ra - 0,1�m (Class 10) in case high rates are available.

7.    Possibility of grinding and polishing of chrome-plated rolls is negotiated separately, after rolls being inspected. Price of grinding and polishing of chrome-plated rolls is 1.5 times price of grinding and polishing of high-alloyed steel rolls.

8.    Rolls shall be equipped with drives.

9.    Argon(TIG) surfacing of dents and pits (for steel) or cap (for cast iron) is negotiated on a case by case basis.

 

II. Repair of roll patterns.

 

Price of pattern repair depending on contact surface shapes:

Diamond, square – 1500 ruble/cm². Circle, oval, leaves, flowers, etc.  – 8000 ruble/cm².

The prices do not include a price of metal surfacing on damaged surface areas. Argon welding is performed by a subcontractor or a customer.

1.    If during pattern repair, metal surfacing on damaged areas is provided, joint roll grinding is mandatory.

Coming to agreement is always possible.

Information provided on site is not a public offer. In no circumstances, this information shall consider as a proposal made by the Seller to a buyer.